Starting

G'Day Dread,
Since I've had
this computer I've spent a lot of time looking at z1300 sites and one of the
most common problems that owners experience is hard starting. I've seen
reference to all the solutions- Fuel pump, better coils, trick battery etc.
but nowhere have I seen any reference to something that I have discovered
relatively recently. As the bike ages so does the starter motor. Namely its
internal resistance increases. This causes it to draw more and more current
and in the process deprives the ignition system of its share. The ignition
system on these bikes is pretty bitchy, in that if it senses that it is not
getting its correct share of juice, it spits the dummy and won't provide the
vital spark.
The solution is
very simple. Pull the starter out and strip it. Give it a good clean and
check all the usual- commutator, brushes, bearings etc. Now here's the bit
that no-one seems to pay any attention to. The brushes are mounted on a
plate. This plate is the earth part for the current. On the outer
circumference of this plate there are two small bent tangs. these are meant
to provide a firm contact with the starter body. If you pull one apart and
inspect these tangs you will invariably see signs of arcing, hence increased
resistance and higher current draw. The starter will still seem to be
spinning over fine but what you can't obviously observe is what is causing the
problem. The solution is to clean these tangs and the area where they contact
the body with a bit of emery, give them a bit of extra bend with a pair of
pointy nose pliers, and reassemble. I every case I have done this the
difference in starting has been astounding.
Hope this helps.
Regards
Gert Roewer
